Pole Info Center

finishing process

 


Leaders in the Field

Powder_Coating_WhitePaper_v9-01Powder Coating Finishes for Steel and Aluminum Light Poles provides insight into how powder coating is used on steel and aluminum light poles. The paper concludes with an overview of DWM Holdings’ powder-coating process and suggested maintenance to prolong a powder-coated finish in the field.


The finishing or coating of articles is not new. Early man coated the walls of his cave to enhance their appearance and sought to increase the life and durability of his domestic products by overcoating or water proofing them with materials at hand, applied by any method available.

To meet the challenges set by our competition and continue our emphasis on quality and service, we use a thermosetting polyester powder coating process to improve the outdoor exposure requirements of our steel and aluminum lighting standards. Advances in materials and application technology, along with the search for the elusive “perfect coating,” require constant attention toward improving the way we finish our products.

All of our products come complete with our state-of-the-art, multi-stage finishing process.

Mechanical and Physical Properties

adhesion Crosshatch adhesion using .0625″ squares; no failure
pencil hardness 2H minimum
impact test

150 inch pounds direct

150 inch pounds reverse

gloss 50%
salt spray 1,000 hours in a 5% solution at 95-degrees F and 95% humidity with no creepage (ASTM B-117)
humidity 1,000 hours at 110-degrees F and 100% relative humidity
weathering 95% gloss retention under a sun simulator for 1,000 hours

Our finishing process varies depending on the warranty selected, but, at a minimum, all products receive the following:

Stage 1: Cleaning

The overall success of our finishing process depends entirely on the quality of the product at the beginning of the process. All products are first inspected for visible deposits of oil, grease, or other contaminants. Surface imperfections such as sharp fins and edges, weld spatter, or burning slag are removed. Once any visual imperfections have been addressed, the piece is sent to our four-wheel shot blaster system, specifically designed for the cleaning steel and aluminum poles. We use steel shot to remove any rust, mill scale, oxides, or other unwanted particles from the shaft or bracket. Upon exiting the shot blaster, compressed dry air is used to remove any remaining shot. The quality of our inspections, shot, and equipment result in a surface preparation that exceeds the specifications published by the SSPC-SP10.

Stage 2: Powder Coat Application

permakote_powder_coating_system_lyte_poles Powder coating is a durable scratch- and chemical-resistant finish that provides excellent corrosion protection from environmental elements. Powder coating is also an environmentally friendly process that emits nearly zero volatile organic compounds (VOC). Whether it be standard or custom colors, our powder coat finish is one of the finest in the industry.

lyte poles permakote powder coating systemThe powder we use is a triglycidyl isocyanurate (TGIC) polyester specially formulated for Lyte Poles. This formula consists of polymers, pigments, and fillers that form a fine dry powder for electrostatic application. The electrostatic application is performed automatically by the negative charging of the powder at high voltage, low amperage, and electrically grounding the pole. This creates a magnetic effect that enables the powder to be applied consistently and uniformly to all exposed surfaces of the pole. Powder coating provides superior edge coverage and creates a high-quality, durable finish with virtually no drips, runs, or sags.

Stage 3: Curing

permakote curing system at lyte polesWe cure our powder using a unique combination of infrared and convection heat. The pole is heated to temperatures exceeding 450°. When the powder is exposed to this heat, it begins to melt, flows out, and then chemically reacts to form a higher molecular weight polymer in a network-like structure. This curing process, called crosslinking, requires a certain temperature for a certain length of time in order to reach full cure and establish the full film properties for which the material was designed.

Stage 4: Blue Wrap

Permakote Blue Wrap Lyte PolesOnce completely cooled, the pole is then wrapped in our signature blue packaging — a multi-layered, UV- and tear-resistant, vinyl bubble wrap — designed to ensure that the quality product produced is received by the end user in the excellent condition you have come to expect from us.

 

 

Additional finishing stages such as galvanizing and adding an interior rust inhibitor are available through our extended 5- and 10-year warranties.

standard color options

White (WH)

Textured White (TWH)

Dark Bronze (DB)

Textured Medium Bronze (TMB)

Harvest Bronze (HB)

Silver (SL)

Cardinal Silver (CS)

Gray (GR)

Textured Gray (TGR)

Graphite Metallic (GM)

Dark Platinum (DP)

Matte Aluminum (MA)

Platinum Silver (PSP)

Black (BK)

Textured Black (TBK)

Moss Green (MG)

The color swatches above are meant only as an example and should not be considered to be exact matches. Due to the various monitors and their settings, distortion may occur. Please contact us to request a set of our standard color chips.

custom colors are available

RAL 1017

RAL 5005

RAL 3014

RAL 8001

RAL 6000

The RAL colors above are for example only. We don't stock these colors, but these are generally readily available for an additional color set-up charge. We can match any color request using the RAL color system. We are happy to work with you to meet any color needs your project requires. Please contact us with questions or to quote custom colors.

About Us

Lyte Poles was founded to meet the continued focus on partner demands for high-quality, low-cost, and technologically advanced products. Our commitment to superb partner service and quality makes us the manufacturer partner for today and tomorrow.

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